工业以太网EtherCAT冗余和热插拔技术

EtherCAT是一种实时工业以太网协议,使用冗余技术是实现热插拔和提高通信可靠性的重要手段.首先介绍了实时工业以太网EtherCAT的组成、工作原理和报文结构,研究了使用环型网络拓扑结构实现基于EtherCAT的工业自动化控制系统故障容错及热插拔技术,分别规划了在网口故障、链路故障和节点故障时冗余帧传播机制、故障点定位和恢复策略.开发了链路冗余EtherCAT主站驱动程序,将常规EtherCAT主站驱动程序做了修改,加入链路冗余机制,对上层应用屏蔽了冗余信息和操作.最后完成了冗余和热插拔的性能测试实验,结果表明系统性能优越,运行稳定.     

Three-line structured light vision system for non-cooperative satellites in proximity operations

Adapter ring is a commonly used component in non-cooperative satellites, which has high strength and is suitable to be recognized and grasped by the space manipulator. During proximity operations, this circle feature may be occluded by the robot arm or limited field of view. Moreover, the captured images may be underexposed when there is not enough illumination. To address these problems, this paper presents a structured light vision system with three line lasers and a monocular camera. The lasers project lines onto the surface of the satellite, and six break points are formed along both sides of the adapter ring. A closed-form solution for real-time pose estimation is given using these break points. Then, a virtual structured light platform is constructed to simulate synthetic images of the target satellite. Compared with the predefined camera parameters and relative positions, the proposed method is demonstrated to be more effective, especially at a close distance. Besides, a physical space verification system is set up to prove the effectiveness and robustness of our method under different light conditions. Experimental results indicate that it is a practical and effective method for the pose measurement of on-orbit tasks.     

玻璃基环形振动微陀螺谐振子的设计与制造工艺

针对传统单晶硅材料热胀系数不稳定引起的硅基环形振动微陀螺的温度漂移问题，开展了玻璃基环形振动微陀螺谐振子的设计，并提出了一种新型的玻璃基准三维微结构制造工艺，借助微型电子机械系统（MEMS）工艺中成熟的深硅刻蚀、阳极键合、化学机械抛光等通用加工技术，融合玻璃熔融工艺，解决了玻璃基准三维微结构的制造工艺难题，同时保证了高的加工精度，实现了玻璃基环形振动微陀螺谐振子的高精度批量制造。     

High-resolution simulation for rotorcraft aerodynamics in hovering and vertical descending flight using a hybrid method

A high-resolution simulation tool for rotorcraft aerodynamics is developed by coupling CFD with a Vorticity Transport Model (VTM). An Eulerian-based CFD module is used to model the blade near body flowfield, and a Lagrangian-based VTM module is employed for vortex tracking in the far wake. The coupling procedure is implemented by transmitting vortex sources to the VTM module and feeding boundary conditions back to the CFD module. The presented CFD/VTM hybrid solver is firstly validated by hover cases of three different rotor configurations. Simulation results, including the blade surface pressure distribution, rotor downwash, and hover figure of merit, exhibit favorable correlations with available experimental data. Then, a rotor operated in vertical descending flight with a fixed collective pitch is investigated. It is shown that the CFD/VTM coupling method is suitable for rotor wake simulation. Wake instabilities (far wake breakdown in hover and toroidal wake pattern in the vortex ring state) are successfully demonstrated with a moderate computational cost.     

牵引发电机汇流环绝缘结构优化研究

针对牵引发电机汇流环产品标准化和通用化设计,列举了5种型号的交流传动内燃机车配套汇流环绝缘结构,提出了汇流环绝缘结构优化的设计方案。检测、试验和有限元分析结果表明,优化结构满足额定电压低于1 346 V的牵引发电机使用要求。这为以后设计不同要求的汇流环绝缘结构提供了参考依据。     

高精度激光陀螺仪温度补偿模型研究

在实际工程中,高精度激光陀螺仪的输出零偏会随着温度变化发生漂移,限制了其应用。为了降低和补偿温度对陀螺零偏的影响,提高陀螺应用性能,降低装备成本,从探究温度对输出零偏的影响因素出发,建立了一种考虑多影响因素的温度补偿模型,并设计了相应的温度试验。试验结果表明,高精度机抖激光陀螺的零偏和温度、温变速率、温度梯度具有较好的相关性和重复性,该温度补偿模型补偿效果显著,可基本消除零偏随温度变化的趋势,有效降低武器装备对零部件的要求,能够降低应用成本,具有很强的实用价值。     

基于整体叶盘环形摩擦阻尼器减振分析及设计

为抑制叶片-盘耦合振动,设计了一种适应整体叶盘结构的环形摩擦阻尼器。拓展了1阶谐波平衡法和整体-局部统一滑动模型在带环形摩擦阻尼器的循环对称结构叶盘减振分析中的应用。使用该方法对实际发动机叶盘在简谐激励下的振动响应进行了仿真计算,结果表明:环形摩擦阻尼器对于某发动机叶盘的0节径4阶危险模态振动有明显抑制作用,且减振效果与阻尼器的质量、安装位置有关,在选定的安装位置最高可使振幅降低75%。在阻尼器结构确定的情况下,利用仿真结果给出了最优的设计方案,包括阻尼器的质量和安装设计。     

某型航空活塞发动机调贫阈值的实验测定

基于某型航空活塞发动机在运行中因过度调贫而导致大量排气门烧蚀的现象,为控制调贫幅度获取便于工程实践操作的安全调贫阈值,通过测量排气门密封面附近气门体的实际运行温度,获取了该型发动机上气门运行温度与排气温度之间的对应关系,解决了以排气温度(EGT) 为参变量间接衡量气门体实际运行温度的工程问题。结果表明:利用该对应关系在确保排气门密封面上保护膜不被破坏的前提下得出该型发动机上安全调贫阈值为排气温度为732℃,经70000飞行小时的实践验证表明此阈值可靠。     

密封胶铆工艺试验研究

本文阐述了XM-28密封胶和GY-340厌氧密封胶在CK-1高机动靶机油箱上的应用,详细介绍了胶接的表面处理方法,XM-28密封胶的配方试验,密封胶铆试验及其耐温、耐油、耐压试验等,并提供了许多试验数据。 经CK-1高机动靶机的多架次试飞证明,这种胶铆和胶接螺接结构及其工艺方法是可行的。     

固体发动机的密封问题

对固体火箭发动机密封的充分必要条件及密封界面上的应力分布进行了分析。为了提高密封的可靠性，对Ｏ形圈密封结构设计提出了若干建设性意见。